DIY Wood Deck Built with 2×4 Lumber — Step-by-Step Guide

DIY Wood Deck — Built with 2×4 Lumber

I built a backyard wood deck — entirely DIY!
It was a much bigger project than the small furniture I’d made before, but the result was completely worth it: it’s genuinely useful day to day, and I love how it looks.

I originally built the whole thing with cost-friendly SPF lumber and outdoor stain. After five years, the deck boards started showing their age, so I eventually replaced them with hardwood.

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How a Wood Deck is Built — The Basics

Basic structure and terminology

A wood deck has a pretty consistent structure (see diagram below).
You start by deciding the floor footprint, then design the structural elements — concrete footings, support posts, and joists — to match.

Wood deck structure diagram showing footings, posts, joists, and decking boards

For this build, I used 2x lumber for everything:
 Decking boards: 2×4 (38mm × 89mm / approx. 1.5″ × 3.5″)
 Joists: 2×6 (38mm × 140mm / approx. 1.5″ × 5.5″)
 Support posts: 4×4 (89mm × 89mm / approx. 3.5″ × 3.5″)
→ See “Materials” below for more on the lumber.

Planning

Deck size and height

I sized the deck at 1800mm wide × 1200mm deep (approx. 6 ft × 4 ft).
Honestly, I would have liked it bigger — but that’s about all the yard could spare.

Deck footprint plan: 1800mm wide by 1200mm deep

For the deck height, I wanted it to flow nicely from the room, so I set the deck surface just below the sliding door track, as shown:

Side view showing deck height aligned just below the sliding door track

Post and joist spacing

The general rules of thumb for spacing are:

・Support post spacing: 600–1000mm (approx. 24″–40″) → I used 1000mm
・Joist spacing: 600–800mm (approx. 24″–32″) → I used 800mm

For my deck size, I just barely managed to fit within the upper-end spacing limits, as shown:

Plan view showing the placement of support posts and joists with measurements

Footings — using existing concrete

There was an existing concrete step (a traditional feature in Japanese homes called kutsunugi-ishi, basically a stone “shoe-removal step” right outside the sliding door) under the window where the deck would go. I just used that existing concrete as a footing for one side.

Existing concrete step beneath the sliding door used as a deck footing

Materials

Lumber

I prioritized cost, workability, and availability — so all the lumber for this build was SPF.

Wood used in decks is typically classified as either softwood or hardwood. SPF is a softwood and isn’t well suited to outdoor use on its own, so when you build a deck with SPF, staining/sealing is essential.

  Pros Cons
Softwood
(SPF, etc.)
・Soft — easy to cut and screw
・Inexpensive
・Lower durability — staining/sealing required
Hardwood
(Ipe, Cumaru, etc.)
・High durability
(can be left unfinished)
・Less warping
・Better appearance
・Hard — much trickier to work with
(requires pre-drilling)
・Expensive
Softwood vs. hardwood comparison for decks
Stack of 2x4, 2x6, and 4x4 SPF lumber prepared for the deck build
The lumber I used

Stain and painting supplies

For most of my DIY work, I stain or paint after assembly — that way I can skip the parts no one will ever see.
But on a deck, that doesn’t fly: once the structure is together, you can no longer reach the bottom of the joists or the inside of the post connections. So this time, I painted everything before assembly.

Stain

I used water-based Xyladecor — a classic exterior stain that’s widely used for decks.

Xyladecor water-based exterior wood stain can

Brushes and a tarp

Just regular paint brushes (see below).
I also laid down a tarp to keep stain drips off the ground while I worked.

Paint brushes and tarp laid out for staining the deck lumber

Screws and footings

Screws

I used stainless steel coarse-thread deck screws. Since I was working with 38mm-thick lumber, I followed the standard rule of thumb (screw length ≈ 2× the board thickness) and went with 75mm (3″) screws.

Stainless steel coarse-thread deck screws, 75mm length

Footings (post bases)

I used pre-cast concrete footings with built-in metal mounting plates (“post base anchors”) — they let you screw the support posts directly to the metal plate, which is super convenient.
At my local home improvement store these were about ¥700 each (about $5 USD).
※ Heads up: the same footings sell online for ¥2000+ each. Buying in person at a hardware store saves a lot of money on this kind of bulky item.

Pre-cast concrete footing with built-in metal mounting plate for the support post

Building the Deck

Step 1: Assemble the joist frame and dry-fit it

Screw the joists together with stainless steel coarse-thread screws to form the frame.

Assembled joist frame on the ground using stainless steel deck screws

Place the assembled frame in position. Leave the spots open where the support posts will go — those get added in the next step.

Joist frame dry-fitted in place, with gaps left for support posts

Step 2: Install footings and support posts

Dig down about 10cm (4″) at each post location, drop in a few centimeters of crushed gravel, and tamp it down firmly with a piece of scrap lumber.

Excavated post location with tamped crushed gravel base

Step 3: Connect joists to support posts

Check for level, then screw the joists to the posts. Once that’s done, all that’s left is laying the deck boards.

A confession — I didn’t actually follow this order

OK, full disclosure: I wrote up a clean step-by-step above, but in reality I didn’t have anything to prop the joist frame up at the right height for the dry-fit, so I went ahead and screwed the front-side posts to the joists first (visible in the photo below). Do as I say, not as I did.

Front-side support posts already attached to the joist frame, shown during deck assembly

Step 4: Lay the deck boards (you’re done!)

Last step — screw the deck boards down across the joists.
Leave a small gap (a few mm / about 1/8″) between boards so rainwater can drain through.
I used a scrap of wood as a 5mm spacer between boards as I screwed them down.

Deck boards being installed with 5mm spacer gaps between them

All boards screwed down — and we’re done!

Completed DIY backyard wood deck built with 2x4 SPF lumber
It’s been over five years since I built it, and the deck has gotten a lot of use — barbecues, hanging out, you name it. So glad I built it.
(It also doubles as a workbench for my other DIY projects.)
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